Imaging Inspector

🎯 Role Definition

As an Imaging Inspector, you are the guardian of our product quality. You will be on the front lines, utilizing state-of-the-art imaging systems, high-powered microscopes, and automated inspection equipment to identify and analyze microscopic defects that are invisible to the naked eye. This role is not just about finding flaws; it's about providing critical data that drives process improvements and upholds our reputation for excellence. You will be a key player in our manufacturing ecosystem, collaborating with engineers and production teams to ensure every component and product that leaves our facility is perfect. If you have a keen eye for detail, a passion for technology, and a commitment to quality, this is the role for you.

📈 Career Progression

Typical Career Path

Entry Point From:

Quality Control Technician
Manufacturing Associate / Operator
Laboratory Technician

Advancement To:

Senior Imaging Inspector / Quality Lead
Quality Engineer
Metrology Engineer
Manufacturing Supervisor

Lateral Moves:

Process Technician
Calibration Technician
R&D Technician

Core Responsibilities

Primary Functions

Perform comprehensive visual inspections of complex components, sub-assemblies, and finished products using high-magnification microscopes and advanced digital imaging systems.
Operate, set up, and troubleshoot Automated Optical Inspection (AOI) and Automated Visual Inspection (AVI) equipment to conduct high-volume inspections efficiently.
Interpret and apply complex engineering drawings, blueprints, technical schematics, and geometric dimensioning and tolerancing (GD&T) specifications to determine inspection criteria.
Meticulously document, categorize, and report all identified defects, non-conformities, and process deviations using the company's Quality Management System (QMS).
Create detailed non-conformance reports (NCRs), including high-quality images and precise descriptions of defects, to facilitate root cause analysis by the engineering team.
Calibrate, qualify, and perform routine maintenance on inspection instruments and imaging equipment to ensure consistent accuracy and operational readiness.
Conduct first article inspections (FAIs) for new products and components, generating comprehensive reports to validate manufacturing processes against design specifications.
Collaborate directly with manufacturing engineers and production personnel to provide real-time feedback on quality issues and assist in implementing corrective actions.
Manage and maintain a digital library of defect standards and inspection images to be used for training and process consistency.
Segregate and control non-conforming materials to prevent their unintended use, following established material review board (MRB) procedures.
Perform final inspection and release of finished goods, ensuring all quality checks have been completed and documented according to protocol.
Participate in and provide data for internal and external audits related to quality control processes and inspection records.
Develop and refine inspection methods and work instructions to improve efficiency, accuracy, and repeatability of the quality control process.
Train new inspectors and production operators on visual inspection criteria, equipment operation, and documentation best practices.
Analyze inspection data to identify trends, patterns, and potential process shifts, escalating significant findings to the Quality Engineering team.
Adhere strictly to all safety protocols and maintain a clean and organized workspace, often within a controlled cleanroom or ESD-safe environment.
Review and approve batch records and device history records (DHR) for completeness and accuracy prior to product shipment.
Assist in the validation and qualification of new inspection equipment and software (IQ/OQ/PQ).
Utilize statistical process control (SPC) techniques to monitor process stability and capability based on inspection data.
Manage the disposition of non-conforming product, coordinating with engineering and supply chain for rework, scrap, or return-to-vendor actions.
Support continuous improvement initiatives (e.g., Lean, Six Sigma) by providing data-driven insights from the inspection floor.
Conduct in-process quality checks at critical manufacturing steps to catch defects early and minimize waste.

Secondary Functions

Support ad-hoc data requests and exploratory data analysis to investigate specific quality trends.
Contribute to the organization's data strategy and roadmap by providing user feedback on QMS and data collection tools.
Collaborate with business units to translate data needs into engineering requirements for new inspection reports or dashboards.
Participate in sprint planning and agile ceremonies within the data engineering team when developing new quality software tools.
Assist in the evaluation and selection of new imaging technologies and inspection equipment.

Required Skills & Competencies

Hard Skills (Technical)

Advanced Microscopy: Proficiency in operating stereo, metallurgical, and digital microscopes for detailed defect analysis.
Automated Optical Inspection (AOI): Hands-on experience setting up, programming, and running AOI/AVI systems (e.g., Keyence, Cognex, Omron).
GD&T Interpretation: Strong ability to read and interpret engineering drawings and blueprints, particularly geometric dimensioning and tolerancing.
Quality Management Systems (QMS): Experience using QMS software (e.g., SAP QM, NetSuite, TrackWise) for documentation and reporting.
Metrology Tools: Competency with basic and advanced measuring tools such as calipers, micrometers, height gauges, and CMM/VMM is a plus.
Technical Documentation: Ability to create clear, concise, and accurate inspection reports, work instructions, and non-conformance reports.
Cleanroom Protocols: Familiarity with working in a controlled environment (ISO 7, ISO 8) and following gowning procedures.
Statistical Process Control (SPC): Basic understanding of SPC principles and experience using SPC software or charts.
Defect Classification: Expertise in identifying, classifying, and characterizing a wide range of cosmetic and functional defects.
Computer Proficiency: Strong general computer skills, including MS Office (Excel, Word) and experience with image analysis software.

Soft Skills

Exceptional Attention to Detail: An innate ability to spot minute imperfections and inconsistencies.
Analytical & Problem-Solving: The capacity to analyze findings and contribute to identifying the root cause of quality issues.
Clear Communication: Ability to articulate complex technical findings clearly to both technical and non-technical audiences, both verbally and in writing.
Independent & Focused: Self-motivated with the ability to perform repetitive tasks with a high degree of concentration and accuracy over long periods.
Team Collaboration: A proactive and cooperative attitude when working with engineers, operators, and management.
Adaptability: Flexibility to adapt to changing priorities, new products, and evolving inspection technologies.
Integrity & Professionalism: A strong ethical compass and commitment to upholding quality standards without compromise.

Education & Experience

Educational Background

Minimum Education:

High School Diploma or GED equivalent.

Preferred Education:

Associate's Degree in a technical discipline (e.g., Manufacturing Technology, Electronics, Engineering Technology).
Relevant certifications (e.g., Certified Quality Inspector - CQI, IPC-A-610).

Relevant Fields of Study:

Manufacturing Technology
Quality Assurance
Electronics or Mechanical Engineering Technology

Experience Requirements

Typical Experience Range: 2-7 years of experience in a quality inspection role within a manufacturing environment.

Preferred:

Direct, hands-on experience in the medical device, aerospace, semiconductor, or electronics manufacturing industries.
Proven experience with automated vision systems and advanced microscopy.
Demonstrable experience working within a formal QMS (e.g., ISO 9001, ISO 13485, AS9100).