Key Responsibilities and Required Skills for Kombucha Engineer
💰 $65,000 - $95,000
🎯 Role Definition
As a Kombucha Engineer, you are the heart and soul of our production process. This is not just a brewing job; it's a unique fusion of science, craft, and engineering. You will be the master of our fermentation, the guardian of our SCOBY, and the innovator behind our next best-selling flavor. You will apply engineering principles to optimize, scale, and ensure the consistent quality of our kombucha. This role requires a deep understanding of microbiology, a passion for process improvement, and a hands-on approach to creating exceptional fermented beverages. You will be instrumental in driving our production forward, ensuring every bottle meets our rigorous standards for taste, quality, and safety.
📈 Career Progression
Typical Career Path
Entry Point From:
- Fermentation Specialist or Scientist
- Assistant Brewer or Cellar Person (Beer, Wine, or Kombucha)
- Quality Control Technician in the Food & Beverage industry
- Process Technician from a CPG manufacturing environment
Advancement To:
- Head of Brewing Operations or Brewmaster
- Research & Development Manager
- Quality Assurance Director
- Plant or Production Manager
Lateral Moves:
- Quality Control Manager
- Process Improvement Engineer
- Supply Chain Specialist (Raw Materials & Ingredients)
Core Responsibilities
Primary Functions
- Oversee the end-to-end kombucha production lifecycle, from raw material receiving and tea brewing to fermentation, flavoring, and final carbonation.
- Meticulously manage the health, propagation, and generational rotation of our vital SCOBY (Symbiotic Culture of Bacteria and Yeast) and starter liquid to ensure batch-to-batch consistency.
- Operate, monitor, and maintain a wide range of production equipment, including large-scale fermenters, brite tanks, pumps, filtration systems, and carbonation rigs.
- Develop, implement, and rigorously enforce sanitation protocols, including comprehensive Clean-in-Place (CIP) and Sanitize-in-Place (SIP) procedures for all vessels and transfer lines.
- Champion our Quality Control program by performing critical in-process checks, including pH, Brix, temperature, and titratable acidity, ensuring all parameters meet our strict specifications.
- Lead sensory analysis panels for every batch, evaluating flavor, aroma, mouthfeel, and appearance to guarantee the finished product aligns with our brand's gold standard.
- Maintain impeccable and audit-ready production records, batch logs, and fermentation data, ensuring full traceability and compliance with food safety regulations.
- Drive the research and development pipeline for new products, experimenting with novel ingredients, tea blends, yeast strains, and fermentation techniques.
- Troubleshoot and resolve any production process deviations in real-time, applying strong problem-solving skills to diagnose root causes and implement effective corrective actions.
- Ensure all production activities are executed in strict adherence to Good Manufacturing Practices (GMP), HACCP plans, and OSHA safety standards.
- Manage the inventory of all brewing ingredients, including teas, sugars, flavorings, and processing aids, coordinating with the supply chain team to prevent shortages.
- Conduct routine laboratory analysis, including microbiological screening, alcohol content testing (using an alcolyzer), and other scientific assays to validate product quality and safety.
- Lead the successful scaling of new recipes from small pilot batches to full-scale production, developing processes that maintain product integrity and consistency at volume.
- Train, mentor, and develop junior production staff, fostering a culture of quality, safety, and continuous improvement on the brewery floor.
- Collaborate with the maintenance team to establish and execute a preventative maintenance schedule for all critical brewing and cellar equipment to minimize downtime.
Secondary Functions
- Support ad-hoc data requests and exploratory data analysis to uncover insights into fermentation kinetics, yield optimization, and ingredient performance.
- Contribute to the organization's broader data strategy and roadmap by identifying key metrics and data points that drive operational excellence in brewing.
- Collaborate with business units, including marketing and sales, to translate new product concepts and consumer feedback into actionable engineering and R&D requirements.
- Participate in sprint planning and agile ceremonies within the cross-functional product development and operations teams, providing technical expertise on production feasibility and timelines.
- Author and continuously update Standard Operating Procedures (SOPs) for all production processes, ensuring documentation is clear, concise, and accessible.
- Investigate and recommend new technologies, equipment, and methodologies that can enhance production efficiency, improve product quality, and reduce operational costs.
- Act as a subject matter expert during regulatory audits (e.g., FDA, Organic) and third-party inspections, clearly articulating our processes and quality systems.
- Engage in continuous improvement projects using methodologies like Lean or Six Sigma to systematically reduce waste, optimize workflows, and increase throughput.
- Assist in developing cost models for new and existing products, providing accurate data on material usage, labor, and processing time.
Required Skills & Competencies
Hard Skills (Technical)
- Fermentation Science: Deep, practical knowledge of microbial processes, SCOBY health management, and the biochemical transformations during kombucha fermentation.
- HACCP & Food Safety: Certified or highly experienced in Hazard Analysis and Critical Control Points, GMPs, and creating a food-safe production environment.
- Quality Control & Assurance: Proficiency in laboratory procedures, sensory evaluation techniques, and using measurement instruments (pH meter, refractometer, alcolyzer).
- Process Engineering & Scaling: Demonstrated ability to design, optimize, and scale beverage production processes from pilot to commercial volumes.
- Sanitation & CIP/SIP Systems: Expertise in chemical handling and the operation and validation of Clean-in-Place and Sanitize-in-Place systems.
- Equipment Operation & Maintenance: Hands-on experience operating and troubleshooting pumps, filters, heat exchangers, tanks, and carbonation equipment.
- Data Analysis: Ability to use tools like Excel or Google Sheets to track, analyze, and visualize production data to make informed decisions.
- SOP Development: Skill in writing clear, detailed, and effective Standard Operating Procedures for complex manufacturing tasks.
Soft Skills
- Meticulous Attention to Detail: An unwavering focus on precision and consistency, understanding that small deviations can have a large impact on the final product.
- Systematic Problem-Solving: The ability to logically and calmly diagnose process issues, identify the root cause, and implement robust solutions.
- Effective Communication: Capable of clearly conveying technical information to both technical and non-technical team members, from the brewery floor to the executive level.
- Adaptability & Resilience: Thrives in a dynamic, fast-paced production environment and can pivot quickly to address unforeseen challenges.
- Teamwork & Collaboration: A proactive and supportive team player who can lead, mentor, and work effectively with others to achieve common goals.
- Ownership Mentality: A strong sense of responsibility for the entire process and a commitment to producing the best possible product every single day.
Education & Experience
Educational Background
Minimum Education:
- An Associate's Degree in a relevant field combined with significant professional brewing experience. In exceptional cases, a High School Diploma with extensive, directly applicable experience will be considered.
Preferred Education:
- Bachelor's of Science (B.S.) degree.
Relevant Fields of Study:
- Food Science
- Microbiology
- Chemical Engineering
- Chemistry
- Brewing & Fermentation Science
Experience Requirements
Typical Experience Range: 3-7 years of hands-on experience in a commercial beverage production environment.
Preferred: At least 2 years of direct experience in the production of kombucha or other fermented beverages (e.g., beer, cider, wine, or kefir) is highly desirable. Experience in a facility operating under GMP and HACCP is strongly preferred.