Key Responsibilities and Required Skills for an MS&T Engineer
💰 $ Competitive - $ Commensurate with Experience
🎯 Role Definition
As our next Manufacturing Science & Technology (MS&T) Engineer, you will be the technical cornerstone of our manufacturing operations. You are the subject matter expert (SME) for drug substance or drug product manufacturing processes, ensuring that our life-changing therapies are produced robustly, efficiently, and in strict compliance with global regulatory standards. This high-impact role requires a blend of deep scientific understanding, hands-on engineering prowess, and a collaborative spirit to solve complex challenges and drive continuous improvement from the lab bench to full-scale production. You will be instrumental in safeguarding our process integrity, leading technology transfers, and championing innovation on the manufacturing floor.
📈 Career Progression
Typical Career Path
Entry Point From:
- Process Development Scientist / Associate
- Manufacturing Associate / Specialist
- Quality Engineer / Scientist
Advancement To:
- Senior MS&T Engineer
- MS&T Manager / Principal Engineer
- Director of Manufacturing or Process Sciences
Lateral Moves:
- Process Engineering Manager
- Quality Assurance Manager
- Project Management (Technical)
Core Responsibilities
Primary Functions
- Spearhead and meticulously manage end-to-end technology transfer activities for new and existing bioprocesses from development labs or external partners to commercial cGMP manufacturing sites.
- Act as the primary technical subject matter expert (SME) for manufacturing processes, providing on-the-floor support, troubleshooting, and real-time decision-making during production campaigns.
- Author, review, and approve critical technical documentation, including process descriptions, manufacturing batch records, process validation protocols, and summary reports to ensure regulatory compliance.
- Lead and execute process validation (PV) lifecycle activities, including process design, process qualification (PQ), and continued process verification (CPV) to demonstrate process control and consistency.
- Drive process optimization and continuous improvement initiatives aimed at enhancing process robustness, increasing yield, reducing cycle times, and improving the overall cost of goods.
- Conduct in-depth investigations into process deviations, discrepancies, and out-of-specification (OOS) results, utilizing root cause analysis tools and implementing effective corrective and preventive actions (CAPAs).
- Establish and maintain a robust process monitoring program using statistical process control (SPC) and data analysis to ensure processes remain in a state of control and to proactively identify trends.
- Develop and maintain scale-down models that accurately represent the commercial manufacturing process to support process characterization, validation, and investigation activities.
- Serve as the technical liaison between Manufacturing, Process Development, Quality Assurance, Quality Control, and Regulatory Affairs to ensure seamless alignment and project execution.
- Evaluate and implement new manufacturing technologies and raw materials to enhance process performance, compliance, and efficiency.
- Lead technical risk assessments (e.g., FMEA) for manufacturing processes to proactively identify and mitigate potential failure modes.
- Generate, analyze, and trend large datasets from manufacturing operations and laboratory studies to provide actionable insights and data-driven recommendations.
- Support regulatory submissions (e.g., IND, BLA, MAA) by authoring and reviewing relevant CMC (Chemistry, Manufacturing, and Controls) sections and responding to health authority inquiries.
- Design and execute engineering studies, comparability protocols, and characterization studies to support process changes, equipment modifications, or raw material qualifications.
- Provide technical training to manufacturing personnel on new processes, process changes, and the scientific principles underlying unit operations.
- Oversee the lifecycle management of manufacturing processes, ensuring they remain state-of-the-art and compliant with evolving regulatory expectations.
- Champion a culture of scientific inquiry and data-driven decision-making within the manufacturing and operational teams.
- Manage joint process teams with external contract manufacturing organizations (CMOs) to ensure successful technical oversight and process alignment.
- Author campaign summary reports that critically evaluate process performance, identify areas for improvement, and inform future manufacturing campaigns.
- Support equipment and facility qualification and validation activities by providing critical process parameter (CPP) and critical quality attribute (CQA) expertise.
Secondary Functions
- Support ad-hoc data requests and exploratory data analysis from cross-functional teams.
- Contribute to the organization's digital transformation and data strategy roadmap.
- Collaborate with business units to translate complex data needs into tangible engineering and system requirements.
- Participate in sprint planning, daily stand-ups, and other agile ceremonies within the technical operations team.
Required Skills & Competencies
Hard Skills (Technical)
- Deep expertise in biopharmaceutical manufacturing processes, including either upstream (cell culture, fermentation) or downstream (chromatography, TFF, viral filtration) unit operations.
- Proven experience leading technology transfer, process scale-up, and process validation (PV) projects in a cGMP environment.
- Strong proficiency in statistical data analysis and visualization using software such as JMP, Minitab, or R.
- Thorough understanding of cGMP, FDA, and EMA regulatory requirements for biologics or pharmaceuticals.
- Experience with Quality by Design (QbD) principles and conducting formal risk assessments (FMEA).
- Hands-on knowledge of process control strategies, process monitoring systems, and data historians (e.g., PI System).
- Technical writing proficiency with experience authoring BPRs, validation protocols, technical reports, and regulatory filing sections.
- Familiarity with analytical methods used for in-process control, process characterization, and product release.
Soft Skills
- Exceptional analytical, problem-solving, and critical-thinking skills to resolve complex technical challenges.
- Outstanding collaboration and influencing skills to work effectively in a cross-functional, matrixed organization.
- Excellent written and verbal communication skills, with the ability to present complex technical information clearly to diverse audiences.
- Strong project management and organizational capabilities, with a proven ability to manage multiple projects and competing priorities.
- A high degree of adaptability and resilience to thrive in a fast-paced, dynamic, and results-oriented environment.
Education & Experience
Educational Background
Minimum Education:
- Bachelor's Degree (B.S.)
Preferred Education:
- Master's Degree (M.S.) or Ph.D.
Relevant Fields of Study:
- Chemical Engineering
- Biochemical Engineering
- Bioengineering
- Biotechnology
- Chemistry or a related life sciences discipline
Experience Requirements
Typical Experience Range:
- 3-8+ years of relevant experience in the biopharmaceutical or pharmaceutical industry.
Preferred:
- Direct experience in a process development, manufacturing support (MS&T), or technology transfer role within a regulated cGMP environment is highly preferred. Experience with both clinical and commercial stage products is a significant plus.