Key Responsibilities and Required Skills for Water Plant Supervisor
💰 $60,000 - $95,000
🎯 Role Definition
The Water Plant Supervisor oversees safe, efficient, and compliant operation of a municipal or industrial water/wastewater treatment facility. This hands-on leadership role combines process control, regulatory reporting, preventative maintenance coordination, and staff development to deliver high-quality treated water while minimizing risk, cost, and environmental impact. Ideal candidates hold the appropriate state operator license (Class A/B/C or equivalent), have strong SCADA and process troubleshooting experience, and demonstrate proven supervisory skills in a 24/7 operations environment.
📈 Career Progression
Typical Career Path
Entry Point From:
- Senior Water/Wastewater Operator with multi-shift experience and state operator certification
- Lead Operator or Treatment Plant Technician responsible for process control or lab testing
- Mechanical/Electrical Maintenance Technician with treatment plant exposure and safety certifications
Advancement To:
- Water Plant Manager / Treatment Plant Manager
- Regional Operations Manager / Utilities Superintendent
- Director of Water/Wastewater Operations or Public Works Director
Lateral Moves:
- Process Control/SCADA Specialist
- Environmental Compliance or Regulatory Affairs Coordinator
- Maintenance Supervisor (Facilities/Pumping Stations)
Core Responsibilities
Primary Functions
- Supervise daily operation of filtration, coagulation/flocculation, disinfection, clarification, sludge handling, biological treatment, and other unit processes to ensure compliance with permit limits and water quality standards.
- Operate and manage SCADA systems and process control logic to monitor plant performance, adjust chemical dosing, and coordinate automated/alarm responses across treatment trains.
- Maintain regulatory compliance by preparing, reviewing, and submitting accurate monthly/quarterly/annual reports (e.g., DMRs, consumer confidence reports, NPDES, state agency submittals) and by implementing corrective actions for exceedances.
- Lead and mentor a multi-shift operations team: hiring, scheduling, training, conducting performance reviews, and enforcing attendance and safety policies to sustain 24/7 coverage.
- Implement and manage preventative maintenance programs for pumps, motors, valves, chemical feed systems, clarifiers, blowers, and solids handling equipment, coordinating with maintenance staff and contractors as needed.
- Oversee and perform routine laboratory testing (turbidity, pH, chlorine residuals, conductivity, BOD, TSS) and interpret results to make process adjustments and document chain-of-custody and quality control procedures.
- Develop, update, and execute standard operating procedures (SOPs), operating manuals, and emergency response plans, ensuring all staff are trained and drills are conducted regularly.
- Manage chemical inventory and procurement, ensuring safe storage, accurate tracking (MSDS/SDS), and cost-effective usage of coagulants, disinfectants, polymers, and other process chemicals.
- Diagnose and troubleshoot mechanical and process issues onsite — including pump failures, membrane fouling, clarifier upsets, and chemical feed problems — and coordinate timely repairs to minimize downtime.
- Coordinate with engineering, utilities, and contractors on capital projects, process optimization initiatives, upgrades to treatment units, and construction activities to safeguard plant operations during projects.
- Enforce plant safety programs (OSHA, confined space entry, lockout/tagout, HAZWOPER as applicable), lead safety meetings, conduct incident investigations, and ensure corrective actions are implemented.
- Track and manage plant operating budgets, including labor, chemical usage, maintenance parts, and contractual services, and provide monthly budget variance reports to management.
- Monitor energy consumption and implement energy-efficiency measures such as pump scheduling, variable frequency drives, and process optimization to reduce operational costs.
- Maintain accurate operational logs, shift reports, and electronic records (CMMS, SCADA logs), ensuring traceability of decisions and ease of regulatory inspections.
- Respond to after-hours alarms, public complaints, and emergency events (power outages, source water contamination, mechanical failures) and lead incident response until normal operations are restored.
- Conduct operator training and cross-training programs, maintain training records, and prepare staff for certification exams and continuing education requirements.
- Coordinate with laboratory personnel and external labs for permit compliance testing, proficiency testing, and validation of analytical results.
- Manage permit renewals, sampling plans, and source water protection activities in collaboration with regulatory agencies and environmental groups.
- Implement process control strategies to optimize treatment performance (e.g., alkalinity adjustment, polymer feed optimization, backwash sequencing) and reduce chemical costs.
- Ensure accurate calibration, maintenance, and documentation for field and laboratory instrumentation including turbidimeters, chlorine analyzers, flow meters, and pH/conductivity sensors.
- Oversee sludge/biosolids handling, dewatering, and disposal operations in compliance with solid waste regulations and municipal contracts.
- Collaborate with customer service, billing, and public affairs teams to support water quality inquiries, outreach, and community education programs on conservation and compliance.
Secondary Functions
- Maintain and update asset registers, parts inventories, and spare parts reorder thresholds using the CMMS to improve uptime and reduce emergency procurement.
- Support cross-functional initiatives such as continuous improvement projects, Lean Six Sigma pilots, and energy audits to enhance operational efficiency.
- Prepare and present operational metrics, KPIs, and trend analyses to executive leadership and city councils, translating technical performance into business impact.
- Assist in grant writing, funding applications, and technical justifications for capital improvements and resilience projects.
- Participate in vendor selection and contract management for lab services, chemical suppliers, and major equipment maintenance agreements.
- Support public outreach and education efforts, including plant tours, school programs, and responses to local media regarding water quality or service interruptions.
- Keep up-to-date with industry best practices, regulatory changes, and emerging treatment technologies to inform strategic planning and capital investments.
Required Skills & Competencies
Hard Skills (Technical)
- State-certified Water Treatment or Wastewater Treatment Operator license (Class A/B/C or equivalent) — required.
- Expert use of SCADA/HMI systems for real-time monitoring, alarm management, and trend analysis.
- Strong understanding of water chemistry and process control: coagulation, flocculation, sedimentation, filtration, disinfection, biological nutrient removal.
- Laboratory skills: routine analytical testing (turbidity, chlorine residual, pH, conductivity, BOD/TSS), chain-of-custody, and QC/QA procedures.
- Experience with pumps, motors, valves, blowers, and mechanical equipment troubleshooting and basic electrical diagnostics.
- Proficiency with computerized maintenance management systems (CMMS) and asset management for scheduling and tracking work orders.
- Familiarity with federal/state regulations (EPA, SDWA, NPDES, state permitting) and compliance reporting requirements.
- Knowledge of chemical feed systems, safe chemistry handling, storage practices, and MSDS/SDS compliance.
- Ability to read and interpret P&IDs, process flow diagrams, technical specifications, and engineering drawings.
- Budgeting and procurement skills: managing O&M budgets, tracking chemical usage, and negotiating supplier contracts.
- Incident command and emergency response experience for plant-level emergencies and mutual aid coordination.
- Experience implementing preventive maintenance and reliability-centered maintenance programs.
- Basic data analysis and KPI reporting skills, including trend identification and corrective action planning.
Soft Skills
- Strong leadership and people management skills with experience supervising multi‑shift teams.
- Excellent verbal and written communication for regulatory reporting, public interaction, and cross-functional collaboration.
- Critical thinking and problem-solving with a process-oriented mindset and attention to detail.
- Ability to remain calm and decisive in emergency situations and to prioritize actions under pressure.
- Coaching and mentoring aptitude to develop junior operators and promote certification attainment.
- Collaborative team player who can work across departments and with external stakeholders.
- Good time management and organizational skills to balance operations, maintenance, and administrative duties.
- Commitment to safety culture and proactive hazard recognition.
- Customer-service orientation when interacting with the public and municipal stakeholders.
- Adaptability to evolving regulations, technologies, and operational demands.
Education & Experience
Educational Background
Minimum Education:
- High school diploma or GED plus completion of technical certification programs; equivalent combination of education and experience considered.
Preferred Education:
- Associate's or Bachelor's degree in Environmental Science, Civil/Environmental Engineering Technology, Chemistry, or related technical field.
Relevant Fields of Study:
- Environmental Science
- Water/Wastewater Technology
- Civil/Environmental Engineering Technology
- Chemistry or Chemical Technology
- Mechanical/Electrical Technology
Experience Requirements
Typical Experience Range:
- 5–10 years of progressive experience in water or wastewater treatment operations, including at least 2–3 years in a lead or supervisory role.
Preferred:
- Prior experience supervising 10+ staff in a 24/7 municipal or industrial plant, demonstrated success with regulatory compliance, and hands-on SCADA/process control experience.
- Certifications: State operator license (required), Certified Plant Operator Trainer or Wastewater Treatment Operator certifications a plus; OSHA 30, Confined Space Entry, HAZWOPER, First Aid/CPR recommended.
- Experience with continuous improvement methodologies (Lean, Six Sigma) and familiarity with energy management and asset lifecycle planning.